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Eliminating Calibration Drift and Re-Calibration of RF Capacitance Probes

PROBLEM:
“ I have to recalibrate my RF capacitance probe periodically.” This can be a problem in most any industry. But in the Food industry it is especially problematic because many products are made in batch form and even continuous operations can sustain thousands of dollars of out-of-spec product and downtime if the RF capacitance point level sensor isn’t functioning properly, especially due to poor calibration stability. Is this a problem for you? Can you “set and forget” your RF capacitance point level sensor?

EXPLANATION:
The typical RF capacitance style point level sensor requires some form of calibration or “tuning” to the specific installation and application. Varying conditions in the environment (changes in ambient temperatures) can affect the stability of the calibration of these devices. Changes in ambient temperatures can impact the characteristics of electronic components, thereby causing calibration drift. In addition, the quality, or grade, of electronic components affects a probe's ability to maintain a stable calibration.

SOLUTION:
Many Food industry manufacturers, including snack food manufacturers, have found a solution with the TrueCap® Model MK-2 RF capacitance point level sensor.

The MK-2 sensor combines a unique automatic temperature compensation function, a state-of-the-art microcontroller and the use of high quality industrial and mil-spec electronic components to ensure stable calibration to within its specification of +/- 0.01pf per degree F (0.018pf per degree C).

The TrueCap MK-2 also uses surface-mount components and provides a universal power supply and high-intensity LED’s for local indication of material presence/absence (ordinary location units only).

The MK-2 is available in a wide variety of probe configurations including food-grade acceptable materials of construction. The MK-2 has been providing stable installations free of re-calibration for several years.

Give Monitor Technologies a call and let us put our creative solutions to work for you!

 

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Solids Flow Monitor - SFI  
SiloPatrol® SE
Measuring coal powder levels when nothing else will work ….

Coal-fired power plants are commonplace around the world.  In order for these power generating stations to create huge amounts of electricity the turbines need to be feed with steam and the steam created by boilers that are fired by … yep, coal.  But coal as it comes from the mining operations is not what is fed to the burners.  First it is ground or pulverized into powder.  It is not unusual for the coal powder to be stored in silos awaiting the demand for it to be fed to the burners.  The inventory of coal powder in these silos needs to be monitored to allow for efficient operation of the power plant.

So, how do we monitor the inventory of coal powder in a silo?  Not easily.  In one typical application the power plant personnel found that the only technology that would work reliably is the modern smart weight & cable system from Monitor Technologies LLC, the SiloPatrol® SE.

SiloPatrol_coal Application

Anhui Tongling power plant in Anhui province in China had tried almost ever technology possible to get a reliable level measurement in their 5 coal powder silos.  Radar, ultrasonic and others were tried, but none worked reliably.  It wasn’t until Beijing Conasen walked in and proposed that the Tongling plant use the SiloPatrol SE smart cable-based inventory monitoring system that the power plant personnel found a reliable solution.

Mr. William Yuan, sales manager for Beijing Conasen indicates that the power plant tried many major brands of ultrasonic, radar, and other technologies but that due to good relations with the Tongling plant personnel he was able to sell three SiloPatrol SE model SMU sensors and an HMI operator interface to them.  The units were installed by plant personnel.  Because of the heavy amount of coal dust in the silos an air purge using dry compressed air was used.  The SiloPatrol sensor incorporates the patent-pending use of Hall-effect sensor technology, a split-compartment enclosure, microcontroller, redundant optics and many other valuable features and technology to ensure reliable measurement even in challenging dust applications like coal powder.

The SiloPatrol SE system has been working reliably and the plant has since purchased two additional sensors and connected them into the same HMI operator interface.  This same sensor technology is working reliably at other coal-fired power stations in China as well.

For more information on the SiloPatrol SE click here or contact Monitor Technologies LLC at 800-766-6486 in the USA and 630-365-9403 worldwide.

 

>>Click here for more information about SiloPatrol SE from Monitor Technologies.
>>Download Product Bulletin 343A

 

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